Case Studies

These case studies provide an in-depth look into the challenges some life sciences companies have faced and the methodologies and solutions implemented by Tunnell to solve the problem and provide sustainable results.

Assessing Risk in Seeds & Cell Banks Practices: Avoid Costly Disruptions in Vaccine Manufacturing

Tunnell assessed each risk identified and evaluated its degree of potential impact.

Quality Culture: Charting the Path to an Organization-Wide Commitment to Quality, Compliance and Right-First-Time Performance

The client now has a comprehensive roadmap for creating a sustainable Quality Culture.

Fast-Tracking Facilities Start Up: Rapidly Turning Investment into Revenue

The company met — and exceeded — its ambitious goals.

Process Capability and Control: Getting to the Root Causes of Variation – and Saving a Product Line

The company replenished supply to the market and realized a savings of an estimated $2 million annually.

Rapid Process Understanding: Getting to the Root Causes of Revenue-Threatening Product Problems

The team developed a set of formulation-related, process-related and packing-related optimal operating parameters.

Compliance Under Pressure: Rapidly Reducing Deviations and Increasing Right-First-Time – and Sustaining the Improvements

The plant was brought into compliance and continues to generate exceptional results.

Planning for Profits: Getting Organizational Design Right in Biologicals

A new design profitably reshaped the organization and ensured the right behaviors.

Beyond Operational Excellence: Creating a Culture of Cost Improvement

The company realized improvement on the scale and at the speed it needed.

Getting Up to Speed and Staying There: Lean Lab Improvement That Lasts

Tunnell acted as a sounding board, ultimately leaving the client with a sustainable Lean operation.

Analytical Methods Certification: Certifying Analytical Methods to Meet Regulatory Expectations

All 259 reports were found to be compliant with only one minor observation.
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